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[ Project Portfolio ]

Capability
Demonstrations.

Five completed projects. Real machinery, real results — production documentation delivered workshop-ready and operating in the field.

The Mech Studio
DocumentCAP-2025-REV.D
Projects05 of 05
StatusALL DELIVERED
Project / 001
Automated rod handling mechanism on a drill rig with chain drive and mounting assembly
Figure 001 — Automated Rod Handling Assembly
95%
Reduction in manual handling risk
DELIVERED
Robotics Integration / Fabrication

Automated Rod Handling Assembly

"The Offsider" — a fully automated rod handling mechanism that eliminates manual handling hazards entirely. Operators removed from crush zones and rotating equipment; zero RFIs across all five fabrication stages.

Technical Specifications
AutomationFULL AUTO
Build Stages5 STAGES
Deliverables
Full BOM with purchase orders
Multi-stage assembly drawings (fabrication → carriage → fitting)
SolidWorks 3D model
Component and material specifications
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Project / 002
Excavator attachment mast with vertical sliding rotary head and hydraulic tilt cylinder
Figure 002 — Excavator Attachment Mast — Rotary Head Column
VALIDATED
Buckling resistance under rotary torque
DELIVERED
Design & FEA / Design

Excavator Attachment Mast — Rotary Head Column

Custom excavator attachment mast for Ocean Minard Group. FEA-validated rectangular column for rotary head travel with a purpose-built hydraulic tilt cylinder designed and sourced from scratch.

Technical Specifications
AnalysisBUCKLING FEA
SystemHYDRAULIC TILT
Deliverables
FEA buckling analysis (rectangular column)
Hydraulic cylinder design and product drawings
Seal and O-ring specifications with purchase order
SolidWorks 3D assembly model
Complete engineering drawing package
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Project / 003
FEA Von Mises stress contour plot of IGS track-mounted chassis frame showing load distribution
Figure 003 — Track-Mounted Probe Testing Unit
20T
Validated retraction force capacity
DELIVERED
Structural Validation / FEA

Track-Mounted Probe Testing Unit

FEA validation of a track-mounted probe testing chassis for IGS. Verified structural integrity under 15-tonne pull-down and 20-tonne retraction forces. Jackleg joint analysis and extendable cabin design assistance.

Technical Specifications
Pull-Down15 TONNES
Retraction20 TONNES
Deliverables
FEA stress analysis report (chassis)
FEA analysis report (jackleg joints)
Cabin extension mechanism design input
Engineering drawings and documentation
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Project / 004
FEA explicit dynamics impact simulation showing Von Mises stress contour on composite panel
Figure 004 — Explicit Dynamics Composite Impact Study
<2%
Void content achieved
DELIVERED
Impact Study / FEA

Explicit Dynamics Composite Impact Study

High-velocity impact simulation on composite materials. Predicting delamination and failure points to optimise protective casing designs before committing to mould tooling.

Technical Specifications
Velocity850 M/S
Mesh DensityHIGH-POLY
Deliverables
Impact simulation report
Layup schedule
Material specification
Cure procedure
QA acceptance criteria
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Project / 005
Steel boom clamped in fabrication jig with datum reference blocks and work instruction document, MIG welding arc glow, dark industrial workshop
Figure 005 — Boom Fabrication SOP
0→1
First documented procedure for a critical EWP component
DELIVERED
Work Instructions / SOP / Documentation

Boom Fabrication SOP

Critical EWP component built twice monthly with no prior documentation. The Mech Studio built the complete fabrication procedure from scratch — standardised jigs, datum reference points, and weld sequences so any qualified tradesperson builds it identically, every time.

Technical Specifications
Phases8 PHASES
Procedure Steps60+ STEPS
Prior DocumentationNONE — BUILT FROM ZERO
Production FrequencyTWICE MONTHLY
Deliverables
Complete fabrication work instruction (FAB.4.0005-1)
Custom jig designs with datum reference points
Standard weld sequences and tack strategy
Tube straightening and back weld setup procedure
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